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Manufacturing

Cosmetics Manufacturing ERP Software Solutions

One system for your formulas, batches, stock and distributor network. It turns percentage formulas into kilograms for any batch size, traces every lot from the vendor drum to the salon, and releases each batch only on a tested COA.

What we build

Your plant makes bulk and prepares packaging in parallel. The two meet at filling and leave as coded, packed stock for your distributor network. Our cosmetic manufacturing software records every hand-off, from the chemical drum to the distributor who receives it.

Cosmetic Workflow

BOM: batch manufacturing

Chemicals → Dispensing → Processing

Each ingredient is weighed against its lot, with the scale reading, the required quantity and a sign-off. Phase steps, mix times and temperature limits are recorded as the batch runs, which builds the batch manufacturing record as production happens.

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Primary packaging

Bottles, jars, tubes → Washing / Sterilising → Filling

Wash cycles are logged against the packaging lot. Containers reach the filling line only after the cycle is released, so cosmetic inventory on the line is always approved stock.

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Distribution management

Coding → Secondary packing → Dispatch → Distributor

FEFO picking ships the earliest-expiry lot first, and each invoice carries the lot it shipped, giving you lot traceability down to the distributor. Every super stockist and distributor orders on their own tier price list, with schemes applied when the order is entered. Their secondary sales come back into the same cosmetic ERP software.

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Cosmetic ERP software solution for every part of your plant

The cosmetics-specific work a general ERP leaves in spreadsheets: formulas, batches, quality and your distributor network.

Formula Management

  • Percentage formulas scaled to any batch size

  • Phase steps with mix times and temperature limits

  • Chemist-to-QA release with version history

  • Lab trials and cost roll-up before go-live

Batch Manufacturing Records

  • Dispensing with live scale readings

  • Gross, tare and net weight with three-role sign-off

  • Batch manufacturing record as one PDF

  • Yield and process loss on every batch

Quality Control & Labels

  • QC at receipt, in-process and final pack

  • COA generated from test results

  • INCI declaration from the released formula

  • Label version and count reconciled per batch

Cosmetic Inventory & Traceability

  • Lot and expiry on every material

  • FEFO picking, earliest expiry first

  • One-report recall across lots and customers

  • Reorder rules for long-lead imported actives

Contract Manufacturing & Private Label

  • Separate formulas and specs per client brand

  • Job-work material sent, held and received

  • One bulk formula for every shade and size

  • Client portal for material balance

Distribution Management

  • Tier price lists per brand and distributor

  • Schemes applied at order entry

  • Commission posted at invoice

  • Distributor portal for orders and secondary sales

ERP for the Chemical Industry, Across Every Process Segment

Our chemical manufacturing software uses the same process manufacturing ERP core for each segment, then adds what makes that segment different.

Personal Care & Cosmetics

Specialty Chemicals

Paints & Coatings

Adhesives & Sealants

Flavours & Fragrances

Industrial & Agro Chemicals

Detergents & Home Care

Polymers & Resins

Compliance ready cosmetic ERP

These are the records the system keeps as production happens, not pieced together when an auditor asks.

See cosmetics manufacturing ERP run on one system

You'll see your formula scaled to kilograms with yield and cost, a batch released on its COA and traced back to the vendor lot, and a distributor order placed on tier pricing with the scheme applied.

FAQs

Is a general ERP enough, or do I need an ERP for the cosmetic industry?

A general ERP handles purchasing, sales and accounting properly. It won't hold a percentage formula, convert litres to kilograms by density, calculate batch yield or price a distributor scheme. Those four are the cosmetics-specific part, and they're usually what's still running in spreadsheets next to the ERP.

Can cosmetic ERP software replace our formulation software?

For the formula master, it can. That covers percentage formulas, version control, batch scaling, the INCI declaration and cost roll-up. It doesn't replace an ingredient regulatory database or R&D simulation tools. If your chemists use one, we connect it so the released formula flows into production without being re-typed.

What happens to my existing formulas?

We migrate and validate them. We standardise the units, match ingredients against a clean material master, and load them as released formulas. Then we prove them by running your next three batches through the system alongside your paper process. Anything that doesn't match shows up before go-live.

Do my distributors have to log in to anything?

Only if you want them to. Without the portal, you take orders the way you do now, and the system still holds schemes, commissions and traceability. With it, distributors order on their own price list, see the scheme before confirming, and upload their secondary sales.

Who owns the custom modules?

You do. They're delivered as source code with documentation, into your own repository, and they keep running on your system whether or not we're still maintaining them.

India (HQ)

201, iSquare Corporate Park, Ahmedabad-380060, Gujarat, India

+91 77 97 977 977
Canada

24 Merlot Court, Timberlea, NS B3T 0C2, Canada

+1 902-333-0067

For Sales

YO@7SPAN.COM

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